Water-resistant & lightweight
AirLoc™ panels have no foam core to soak up water, so the cover weighs the same out of the box and years later: 35–40 lb, depending on size.
Learn about water resistanceNo foam core to waterlog, a light 35–40 lb. Fits square Premium Leisure models 77″–94″ across the top. $1,195 with free shipping, usually at your front door within 3–5 business days.
or
3-year limited warranty · In 100+ hot tub showrooms
Browse all 29 Premium Leisure models
AIRCAP 1™Made for a lighter lift.
Watch it open and close on a cover lifter
29 Premium Leisure models
Find your model.
See your size.
The AIRCAP 1™ fits twenty-nine hot tubs listed on this page: Premium Leisure models from its last ranges, its Fourteen Hundred Spas range and its retired ones, plus the Platinum and Sun Coast tubs explained further down. Find your model below and click Buy Now to get the right size.
Every AIRCAP 1™ size is $1,195 with free shipping to all 50 states — usually arrives in 3–5 business days.
Don't see your model?
Use our SureFit™ easy-measure guide to find the right AIRCAP 1™ cover for any square hot tub from 77″ to 94″.
Need help? Contact thrml. to confirm your fit before you order.
Have a different brand? See all spa brands
What customers are saying
Awesome product, my kids don’t complain about the cover anymore…
Best $$ I ever spent!
What this company has created in terms of an original and revolutionary product is nothing short of amazing.
For a reasonable price, I can cover my spa with a top that won’t get musty.
Nice and lightweight
…set up was super easy and took about 15 min total.
Installation was a breeze and we love it already!
Great customer service still matters, and frankly, not enough companies deliver it anymore. This company does, and that deserves recognition.
Do not wait to buy one.
01 / 09
Thoughtfully engineered
Built to solve the
problems of foam.
Three practical reasons to rethink your next hot tub cover.
Consistent insulation
The sealed AirLoc™ air core has nothing in it to absorb water, so its insulation stays consistent for the life of the cover.
See how AIRCAP insulatesReplaceable skirt system
Three ZipTech™ skirt depths come in the box, and a worn or damaged skirt can be replaced on its own, without replacing the whole cover.
See how ZipTech worksEvery detail matters
Purchase with confidence.
30-day returns
Fits or we make it right. Wrong size or changed your mind? Swap it or return it within 30 days of delivery. We send a prepaid return label and there’s no restocking fee. Covers must come back in like-new condition with all parts. Bought from an authorized retailer? That retailer’s return policy applies.
How the fit guarantee works3-year limited warranty
Backed by a three-year limited warranty against manufacturing defects.
Warranty detailsFit assistance
Use Spa Fitter™ or SureFit™, or contact us before you order and we will confirm your size.
Get fit helpSizing FAQ: which AIRCAP 1™ fits your Premium Leisure?
What size hot tub cover fits a Premium Leisure HL 860?
The Premium Leisure HL 860, which measures about 94" x 94", takes the AIRCAP 1 X-Large, which fits square hot tubs measuring 92 to 94 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
What size hot tub cover fits a Premium Leisure Passion?
The Premium Leisure Passion, which measures about 93" x 93", takes the AIRCAP 1 X-Large, which fits square hot tubs measuring 92 to 94 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
What size hot tub cover fits a Premium Leisure XP 1?
The Premium Leisure XP 1, which measures about 92" x 92", takes the AIRCAP 1 X-Large, which fits square hot tubs measuring 92 to 94 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
What size hot tub cover fits a Premium Leisure GO 850?
The Premium Leisure GO 850, which measures about 91" x 91", takes the AIRCAP 1 Large, which fits square hot tubs measuring 89 to 91 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
What size hot tub cover fits a Premium Leisure LE 850?
The Premium Leisure LE 850, which measures about 91" x 91", takes the AIRCAP 1 Large, which fits square hot tubs measuring 89 to 91 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
What size hot tub cover fits a Premium Leisure LE 851?
The Premium Leisure LE 851, which measures about 91" x 91", takes the AIRCAP 1 Large, which fits square hot tubs measuring 89 to 91 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
What size hot tub cover fits a Premium Leisure LE 852?
The Premium Leisure LE 852, which measures about 91" x 91", takes the AIRCAP 1 Large, which fits square hot tubs measuring 89 to 91 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
What size hot tub cover fits a Premium Leisure PR 881?
The Premium Leisure PR 881, which measures about 91" x 91", takes the AIRCAP 1 Large, which fits square hot tubs measuring 89 to 91 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
What size hot tub cover fits a Premium Leisure Essence?
The Premium Leisure Essence, which measures about 91" x 91", takes the AIRCAP 1 Large, which fits square hot tubs measuring 89 to 91 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
What size hot tub cover fits a Premium Leisure Desire?
The Premium Leisure Desire, which measures about 91" x 91", takes the AIRCAP 1 Large, which fits square hot tubs measuring 89 to 91 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
What size hot tub cover fits a Premium Leisure Millennium?
The Premium Leisure Millennium, which measures about 91" x 91", takes the AIRCAP 1 Large, which fits square hot tubs measuring 89 to 91 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
What size hot tub cover fits a Premium Leisure Omni?
The Premium Leisure Omni, which measures about 91" x 91", takes the AIRCAP 1 Large, which fits square hot tubs measuring 89 to 91 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
What size hot tub cover fits a Premium Leisure Platinum Legend (Platinum III)?
The Premium Leisure Platinum Legend (Platinum III), which measures about 91" x 91", takes the AIRCAP 1 Large, which fits square hot tubs measuring 89 to 91 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
What size hot tub cover fits a Premium Leisure Sun Coast Miami Beach (Z60)?
The Premium Leisure Sun Coast Miami Beach (Z60), which measures about 91" x 91", takes the AIRCAP 1 Large, which fits square hot tubs measuring 89 to 91 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
What size hot tub cover fits a Premium Leisure Pristine?
The Premium Leisure Pristine, which measures about 87" x 87", takes the AIRCAP 1 Medium, which fits square hot tubs measuring 86 to 88 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
What size hot tub cover fits a Premium Leisure Platinum II (Platinum I)?
The Premium Leisure Platinum II (Platinum I), which measures about 87" x 87", takes the AIRCAP 1 Medium, which fits square hot tubs measuring 86 to 88 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
What size hot tub cover fits a Premium Leisure LE 742?
The Premium Leisure LE 742, which measures about 84" x 84", takes the AIRCAP 1 Small, which fits square hot tubs measuring 83 to 85 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
What size hot tub cover fits a Premium Leisure LE 744?
The Premium Leisure LE 744, which measures about 84" x 84", takes the AIRCAP 1 Small, which fits square hot tubs measuring 83 to 85 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
What size hot tub cover fits a Premium Leisure PR 761?
The Premium Leisure PR 761, which measures about 84" x 84", takes the AIRCAP 1 Small, which fits square hot tubs measuring 83 to 85 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
What size hot tub cover fits a Premium Leisure HL 750?
The Premium Leisure HL 750, which measures about 84" x 84", takes the AIRCAP 1 Small, which fits square hot tubs measuring 83 to 85 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
What size hot tub cover fits a Premium Leisure HL 751?
The Premium Leisure HL 751, which measures about 84" x 84", takes the AIRCAP 1 Small, which fits square hot tubs measuring 83 to 85 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
What size hot tub cover fits a Premium Leisure Sun Coast Key West (Z40)?
The Premium Leisure Sun Coast Key West (Z40), which measures about 83" x 83", takes the AIRCAP 1 Small, which fits square hot tubs measuring 83 to 85 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
What size hot tub cover fits a Premium Leisure Sun Coast Palm Beach (Model 910)?
The Premium Leisure Sun Coast Palm Beach (Model 910), which measures about 84" x 84", takes the AIRCAP 1 Small, which fits square hot tubs measuring 83 to 85 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
What size hot tub cover fits a Premium Leisure XP 2?
The Premium Leisure XP 2, which measures about 82" x 82", takes the AIRCAP 1 X-Small, which fits square hot tubs measuring 80 to 82 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
What size hot tub cover fits a Premium Leisure Sun Coast Clearwater (Model 510)?
The Premium Leisure Sun Coast Clearwater (Model 510), which measures about 82" x 82", takes the AIRCAP 1 X-Small, which fits square hot tubs measuring 80 to 82 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
What size hot tub cover fits a Premium Leisure FH 857?
The Premium Leisure FH 857, which measures about 91" x 91", takes the AIRCAP 1 Large, which fits square hot tubs measuring 89 to 91 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
What size hot tub cover fits a Premium Leisure FH 864?
The Premium Leisure FH 864, which measures about 91" x 91", takes the AIRCAP 1 Large, which fits square hot tubs measuring 89 to 91 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
What size hot tub cover fits a Premium Leisure FH 752?
The Premium Leisure FH 752, which measures about 84" x 84", takes the AIRCAP 1 Small, which fits square hot tubs measuring 83 to 85 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
What size hot tub cover fits a Premium Leisure FH 755?
The Premium Leisure FH 755, which measures about 84" x 84", takes the AIRCAP 1 Small, which fits square hot tubs measuring 83 to 85 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
What size AIRCAP 1™ fits your Premium Leisure hot tub?
Premium Leisure closed in 2018, which is exactly why its owners struggle to buy a cover. The Florida company was administratively dissolved that September, and there is no dealer network left to call. Its spas are still in thousands of gardens, still perfectly good, and still need covers. Twenty-nine models on this page are square and fit an AIRCAP 1™ — Premium Leisure's own tubs, from the ranges it was still selling at the end, its Fourteen Hundred Spas range and the ranges it had already retired, plus the Platinum and Sun Coast tubs explained below.
Here is how the 29 models in our fitter map to AIRCAP 1™ sizes:
- The XP 2 and the Sun Coast Clearwater (Model 510) take the AIRCAP 1™ X-Small, which fits square spas 80–82".
- The LE 742, LE 744, PR 761, HL 750, HL 751, FH 752, FH 755, Sun Coast Key West (Z40) and Sun Coast Palm Beach (Model 910) each take the AIRCAP 1™ Small, which fits square spas 83–85".
- The Pristine and the Platinum II (Platinum I) take the AIRCAP 1™ Medium, which fits square spas 86–88".
- The GO 850, LE 850, LE 851, LE 852, PR 881, FH 857, FH 864, Essence, Desire, Millennium, Omni, Platinum Legend (Platinum III) and Sun Coast Miami Beach (Z60) each take the AIRCAP 1™ Large, which fits square spas 89–91".
- The XP 1, Passion and HL 860 each take the AIRCAP 1™ X-Large, which fits square spas 92–94".
The model code tells you the line. The letters are the line: GO is Go Spas, LE is Leisure's Edge and PR is Premium Spas — the three ranges still listed when the company closed — and FH is Fourteen Hundred Spas, a range Premium Leisure documented in a 2016 owner's manual. The named models come from its retired lines: XP 1, XP 2, Passion, Essence, Desire and Pristine are Sterling Leisure; HL is Health'n Leisure; and Millennium and Omni are Mark III. Its retired Fitness Leisure line — the Endurance, Stamina, Vitalizer, Duex and Sol — has no square model. If your cabinet badge and your paperwork disagree, the number on the equipment-bay label is the one to trust.
Health'n Leisure owners: the 7-seat HL tub without a lounger and the 6-seat HL tub with one are both 84" square and both take the Small, but Premium Leisure numbered them opposite ways round. Its 2010 owner's manual calls the 7-seater the HL 751, while its later website calls it the HL 750. Our photos follow the website. The HL 860 is printed at 94", the top of the X-Large range, and Pinnacle printed its LX 11000, which has the same layout, at 96". So measure an HL 860 across the top: 92–94" takes the X-Large; if it is larger, no AIRCAP 1™ size will fit.
Pinnacle badges. Some of these shells were also sold as Pinnacle models: the Pinnacle PS850 is the GO 850 shell, the Pinnacle PP851 is the LE 851 shell, the Pinnacle PR761 and PR881 are the PR 761 and PR 881, and the Pinnacle LX 9000 is the 7-seat Health'n Leisure tub, so each takes the same AIRCAP 1™ size as its Premium Leisure twin.
Sizes for Premium Leisure's own models come from its owner's manuals and dealer sheets, each of which carries a spec table and, for the current lines, a CAD plan view of the shell. That matters more than usual for a brand nobody can ring up: where the website and the printed manual disagree on a size, we have gone with the manual. The XP 1 is the clearest case — its web page says 62" × 92", which is a typo for a 92" square, and the page's own metric figure (233.7 cm × 233.7 cm) and the Sterling manual both confirm the square. The FH 752, FH 755, FH 857 and FH 864 take their sizes from the Fourteen Hundred Spas manual: its spec tables print them at 84" and 91" square and its plan views draw square shells, but we have found no photo of them under the FH name, so they are listed without one. The FH 755 matches, seat for seat and jet for jet, the Pinnacle PP755 on our Pinnacle page. Measure before ordering.
Platinum and Sun Coast hot tubs. Platinum Hot Tubs were made by Hydro Spa, the company Premium Leisure bought in December 2007, and sold through Costco; their owner's manuals carry Hydro Spa's St. Petersburg, Florida address. Hydro Spa's spec sheets print the Legend (model 2020, which its spec sheet calls Platinum III) at 91" square and the Platinum II at 87" square. The Platinum I is the same shell as the Platinum II, so the two share one listing. The size on the US Platinum II manual is hard to read, so measure: 86–88" takes the Medium, 89–91" the Large. Sun Coast Spas was a factory-direct spa seller. We list it here because its product photos are filed under model numbers from Hydro Spa-era owner's manuals (510 and 910, Z40 and Z60), and its Palm Beach matches a shell pictured in a 2006 Hydro Spa owner's manual. Sun Coast's sizes come from its website alone, with no manual to confirm them, so measure your cabinet before ordering.
Every AIRCAP 1™ ships with the Ziptech™ modular skirt system, so you can zip on the right skirt depth for your cabinet instead of ordering a custom cover.
Premium Leisure models the AIRCAP 1™ does not fit. Most of the Go Spas range is rectangular rather than square — the GO 620, 623, 624, 630, 633 and 634 are 84" × 72", and the GO 621, 622, 631 and 632 are 84" × 66" — as are the LE 630 (84" × 78"), the PR 982 (91" × 114") and the FH 632 (84" × 66"). The GO 616 and GO 626 print as 78" × 78" but are corner spas: one whole side is a 45-degree diagonal, so no square cover fits them. The GO 742 we have left out deliberately. Premium Leisure prints it at 82" square and photographs it square, but the plan view in its manual is an edited copy of the 84" × 72" GO 630 drawing, and dealer listings for the later Pinnacle PS742, built on the same shell, print 84" square. That is the difference between our X-Small and our Small, so measure yours: a top of 80–82" takes the X-Small, 83–85" the Small. From the retired lines, the Pure, HL 524, HL 632, Stamina, Duex, Sol, Solaris, Stratus, LX 74 and Tiara are rectangles, the Vitalizer is an oval two-seater and the Endurance is round. Premium Leisure's Sports Spas don't fit either — the football-shaped FT 754 and the round Basketball, Soccer and Baseball spas — and nor do Sun Coast's 410 (70" × 76") and 610 (88" × 79"). We found no printed size or shape for the GE 630, which came with a generic owner's manual, so it isn't listed; measure it if you have one. The bare in-ground and spill-over shells and the AQ, Swimmer, Dual Zone, ES and FH 14 swim spas are out of scope. The AIRCAP 1™ is built for square cabinets from 77 to 94 inches.
Measure your own spa before ordering — cabinet sizes can change between model years, and with Premium Leisure itself gone it is worth doing. The SureFit™ measuring guide walks through it in two measurements, and works for any square hot tub from 77″ to 94″, Premium Leisure or not.
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