Water-resistant & lightweight
AirLoc™ panels have no foam core to soak up water, so the cover weighs the same out of the box and years later: 35–40 lb, depending on size.
Learn about water resistance
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No foam core to waterlog, a light 35–40 lb. Fits square Sundance Spas models 77″–94″ across the top. $1,195 with free shipping, usually at your front door within 3–5 business days.
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3-year limited warranty · In 100+ hot tub showrooms
Browse all 23 Sundance Spas models
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23 Sundance Spas models
The AIRCAP 1™ fits a range of Sundance Spas hot tubs, current and retired. Find your model below and click Buy Now to get the right size. Chelsee or Hamilton 780 from before 2014, or not sure of the year? Measure straight across the top first and round any fraction up: 86–88" takes the Medium, 89–91" the Large and 92–94" the X-Large.
Every AIRCAP 1™ size is $1,195 with free shipping to all 50 states — usually arrives in 3–5 business days.

Use our SureFit™ easy-measure guide to find the right AIRCAP 1™ cover for any square hot tub from 77″ to 94″.
Need help? Contact thrml. to confirm your fit before you order.
Have a different brand? See all spa brands
What customers are saying
Awesome product, my kids don’t complain about the cover anymore…
Best $$ I ever spent!
What this company has created in terms of an original and revolutionary product is nothing short of amazing.
For a reasonable price, I can cover my spa with a top that won’t get musty.
Nice and lightweight
…set up was super easy and took about 15 min total.
Installation was a breeze and we love it already!
Great customer service still matters, and frankly, not enough companies deliver it anymore. This company does, and that deserves recognition.
Do not wait to buy one.
Thoughtfully engineered
Three practical reasons to rethink your next hot tub cover.
AirLoc™ panels have no foam core to soak up water, so the cover weighs the same out of the box and years later: 35–40 lb, depending on size.
Learn about water resistanceThe sealed AirLoc™ air core has nothing in it to absorb water, so its insulation stays consistent for the life of the cover.
See how AIRCAP insulatesThree ZipTech™ skirt depths come in the box, and a worn or damaged skirt can be replaced on its own, without replacing the whole cover.
See how ZipTech worksEvery detail matters
Fits or we make it right. Wrong size or changed your mind? Swap it or return it within 30 days of delivery. We send a prepaid return label and there’s no restocking fee. Covers must come back in like-new condition with all parts. Bought from an authorized retailer? That retailer’s return policy applies.
How the fit guarantee worksBacked by a three-year limited warranty against manufacturing defects.
Warranty detailsUse Spa Fitter™ or SureFit™, or contact us before you order and we will confirm your size.
Get fit helpThe Sundance Spas Vistamar 880, which measures about 84" x 84", takes the AIRCAP 1 Small, which fits square hot tubs measuring 83 to 85 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
The Sundance Spas Optima 880, which measures about 89" x 89", takes the AIRCAP 1 Large, which fits square hot tubs measuring 89 to 91 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
The Sundance Spas Cameo 880, which measures about 89" x 89", takes the AIRCAP 1 Large, which fits square hot tubs measuring 89 to 91 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
The Sundance Spas Altamar 880 (2024 and later), which measures about 84" x 84", takes the AIRCAP 1 Small, which fits square hot tubs measuring 83 to 85 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
The Sundance Spas Chelsee 780 (2013 and later), which measures about 89" x 89", takes the AIRCAP 1 Large, which fits square hot tubs measuring 89 to 91 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
The Sundance Spas Chelsee 780 (2012 and earlier), which measures about 88" x 88", takes the AIRCAP 1 Medium, which fits square hot tubs measuring 86 to 88 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
The Sundance Spas Hamilton 780 (2013 and later), which measures about 89" x 89", takes the AIRCAP 1 Large, which fits square hot tubs measuring 89 to 91 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
The Sundance Spas Hamilton 780 (2012 and earlier), which measures about 92" x 92", takes the AIRCAP 1 X-Large, which fits square hot tubs measuring 92 to 94 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
The Sundance Spas Bristol 780, which measures about 84" x 84", takes the AIRCAP 1 Small, which fits square hot tubs measuring 83 to 85 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
The Sundance Spas Edison 680, which measures about 84" x 84", takes the AIRCAP 1 Small, which fits square hot tubs measuring 83 to 85 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
The Sundance Spas Ramona 680, which measures about 89" x 89", takes the AIRCAP 1 Large, which fits square hot tubs measuring 89 to 91 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
The Sundance Spas Peyton 680, which measures about 84" x 84", takes the AIRCAP 1 Small, which fits square hot tubs measuring 83 to 85 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
The Sundance Spas McKinley 680, which measures about 89" x 89", takes the AIRCAP 1 Large, which fits square hot tubs measuring 89 to 91 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
The Sundance Spas Prado 680 (2023 and later), which measures about 80" x 80", takes the AIRCAP 1 X-Small, which fits square hot tubs measuring 80 to 82 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
The Sundance Spas Hartford 680, which measures about 88" x 88", takes the AIRCAP 1 Medium, which fits square hot tubs measuring 86 to 88 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
The Sundance Spas Hawthorne 680, which measures about 92" x 92", takes the AIRCAP 1 X-Large, which fits square hot tubs measuring 92 to 94 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
The Sundance Spas Hanover 780, which measures about 84" x 84", takes the AIRCAP 1 Small, which fits square hot tubs measuring 83 to 85 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
The Sundance Spas Lisbon 980, which measures about 89" x 89", takes the AIRCAP 1 Large, which fits square hot tubs measuring 89 to 91 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
The Sundance Spas Odessa 980, which measures about 89" x 89", takes the AIRCAP 1 Large, which fits square hot tubs measuring 89 to 91 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
The Sundance Spas Berkeley, which measures about 78" x 78", takes the AIRCAP 1 XX-Small, which fits square hot tubs measuring 77 to 79 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
The Sundance Spas Brook, which measures about 78" x 78", takes the AIRCAP 1 XX-Small, which fits square hot tubs measuring 77 to 79 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
The Sundance Spas Constance Select, which measures about 88" x 88", takes the AIRCAP 1 Medium, which fits square hot tubs measuring 86 to 88 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
The Sundance Spas Victoria Select, which measures about 88" x 88", takes the AIRCAP 1 Medium, which fits square hot tubs measuring 86 to 88 inches across. Measure your spa side to side across the top of the cabinet to confirm the size before ordering.
Sundance Spas names its ranges by series number — 980, 880, 780 and 680 — alongside the Sundance Splash and Select ranges and a line of Sundance swim spas, and the square models across them fit an AIRCAP 1™. The Berkeley and Brook, at 78" square, are the most compact of the twenty-three and take the XX-Small. The Prado 680 (2023 and later), at 80" square, takes the X-Small. The Vistamar and the 2024-and-later Altamar 880, Bristol and Hanover 780, and Edison and Peyton 680 take the Small. The Constance and Victoria, the Hartford 680 and the 2012-and-earlier Chelsee 780 take the Medium. The Optima and Cameo 880, the 2013-and-later Chelsee and Hamilton 780, Ramona and McKinley 680, and the Lisbon and Odessa 980 take the Large. The Hawthorne 680 and the 2012-and-earlier Hamilton 780, both 92" square, take the X-Large.
Here is how the 23 Sundance Spas models in our fitter map to AIRCAP 1™ sizes:
Two Sundance naming points worth knowing before you order. First, Sundance Splash is two different things: the Splash Series is a line of hot tubs that includes the 78" square Berkeley and Brook listed above and the rectangular Paisley, while the Sundance 12 Splash is a twelve-foot swim spa that no square cover fits. Both Berkeley and Brook are sold in 30-jet and 40-jet versions on the same 78" shell, so either takes the same cover. Second, the Constance and Victoria were sold as Elite Series models before about 2012 and as Select Series afterward. It is the same 88" square cabinet either way — the seating, jets and volume changed over the run, the footprint did not — so whichever badge is on yours, the Medium is the right cover.
Altamar and Prado owners: check the year. Sundance reused both names for new, square tubs. The Altamar 880 was an 81" x 86" rectangle up to the 2023 model year; the square 84" x 84" Altamar arrived for 2024 and takes the Small. The Prado 680, and the Prado 5 built on the same shell, was a 76" x 84" rectangle from 2017 to 2022; the square 80" x 80" Prado arrived for 2023 and takes the X-Small. No square cover fits the older rectangles. The model year on your spa decides it, not the delivery date: any Prado delivered in 2022 or 2023, or any Altamar delivered in 2023 or 2024, could be either. The quickest check is to measure both sides of the top — if they differ by more than an inch, yours is the older tub.
Chelsee and Hamilton owners: check the year, then measure. Sundance changed its 780 Series for the 2013 model year, and the Hamilton moved to a new, smaller shell. Sundance's guides printed the Hamilton 780 at 92" square up to the 2012 model year, so that tub takes the X-Large; the Hamilton from 2013 on is printed at 89" square and takes the Large. Sundance printed the Chelsee 780 at 88" square up to 2012, so that tub takes the Medium; from 2013 Sundance prints it at 89" square, which takes the Large. As with the Altamar and Prado, the model year decides it, not the delivery date, so a Chelsee or Hamilton delivered in 2012 or 2013 could be either. The two Hamiltons are three inches apart; the two Chelsees are only about an inch apart and look the same from above. So if yours is from before 2014, or you are not sure of its year, measure straight across the top, edge to edge, both ways, before ordering. Match the larger number to a size, rounding any fraction up: 86–88" takes the Medium, 89–91" the Large and 92–94" the X-Large.
Older Sundance 680 models. The list above also includes two 680 Series tubs Sundance sold from about 2007 to 2014, sized from Sundance's own pre-delivery guides: the Hartford 680, 88" square, takes the Medium, and the Hawthorne 680, 92" square, takes the X-Large. Both sit at the edge of their size, so measure straight across the top, edge to edge, both ways, before ordering. Match the larger number to a size, rounding any fraction up: 86–88" takes the Medium, 89–91" the Large and 92–94" the X-Large.
Every AIRCAP 1™ ships with the Ziptech™ modular skirt system, so you can zip on the right skirt depth for your cabinet instead of ordering a custom cover.
Not every Sundance Spas model takes a square cover. The Aspen 880, Claremont 980 and Kingston 980 are large rectangles that run past the 94" ceiling; the Marin 880 and Montclair 780 are rectangular too — Sundance itself describes the Marin's shape as non-traditional; and the Capri 880, Dover 780 and Alicia 680 are compact rectangles whose short side sits below the 77" floor, as are the Prado 680 and Prado 5 up to the 2022 model year (76" x 84"). The Altamar 880 up to the 2023 model year is a rectangle too, at 81" x 86", as explained above. The swim-spa line — the Sundance 12 Splash, 13 Stream, 17 Stream and 17 Surf — runs 12 to 17 feet long, far beyond any square cover. The AIRCAP 1™ is built for square cabinets from 77 to 94 inches.
Several other Sundance models, most of them older, are not square either. The Maxxus 880 (about 90–91" x 110") is a large rectangle past the 94" ceiling. The Certa 780, Majesta 880 and 2009-and-later Burlington 680 (all 81" x 86"), the Camden 780 (76" x 83"), the Cambria 880 (76" x 91", not the Cameo 880 listed above), the Paisley from the Splash Series (68" x 78") and the Caprio, Metro, Solo and Tango from the Portofino Series are all rectangles. The Denali 680 is round: it measures 78.5" across, inside the XX-Small's range, but no square cover fits a round tub. The Tacoma 680 is a 68" corner (triangular) tub. Sundance's July 2007 pre-delivery guide printed an earlier Burlington at 7 feet by 7 feet. We have not been able to confirm that tub's shape, so it is not in our list. If your Burlington is from 2008 or earlier, first check that its top is a square with four straight sides — two equal measurements do not prove it, since a round or corner tub measures the same both ways — and only then size it with the SureFit™ measuring guide below.
Measure your own spa before ordering — cabinet sizes can change between model years. The SureFit™ measuring guide walks through it in two measurements, and works for any square hot tub from 77″ to 94″, Sundance Spas or not.
Your cover. Your way.
$1,195 with free shipping, usually at your front door within 3–5 business days.
Don't see your model? SureFit Guide.
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Available in over 120 authorized hot tub showrooms across 34 states.