Spa Fitter

Dimension One Spas Californian Replacement Cover

The Dimension One Spas Californian takes the AIRCAP 1™ X-Large — a foam-free replacement hot tub cover for square spas 92"–94". The Californian's cabinet measures 91.5" x 91.5", which rounds up to 92" — the bottom of the X-Large's range. The cover weighs 35–40 lb for life, costs $1,195, is engineered to comply with ASTM F1346-23, and carries a 3-year limited warranty.

Your size: AIRCAP 1 X-Large

Cabinet 91.5" x 91.5", rounds up to 92" fits 92"–94"

AIRCAP 1™ is a foam-free hot tub cover: rigid AirLoc™ air panels with no foam core to waterlog, a light 35–⁠40 lb.

$1,195 with free shipping, usually at your front door within 3–⁠5 business days.

Wrong size? Swap it or return it within 30 days of delivery. We pay return shipping. How it works (fit guarantee)

3-year limited warranty · In 100+ hot tub showrooms

AIRCAP 1 hot tub cover on a square spa
AIRCAP 1™Made for a lighter lift.

Fit at a glance

Top-down view of the Dimension One Spas Californian hot tub — 91.5" x 91.5" square cabinet
Dimension One Spas Californian, seen from above — a 91.5" x 91.5" square cabinet.
Spa cabinet91.5" x 91.5"
AIRCAP 1™ sizeX-Large fits 92"–94"
Cover weight35–40 lb — constant for life
Price$1,195, free US shipping
SkirtZipTech™ modular, three lengths included
SafetyEngineered to comply with ASTM F1346-23
Warranty3-year limited warranty

Measure straight across the top of your spa, edge to edge, both ways, in inches.

AIRCAP 1™ X-Large (Fits 92"-94" Spas) Deep Grey™
The cover you’d order AIRCAP 1™ X-Large (Fits 92"-94" Spas) Deep Grey™ $1,195 — free US shippingSKU AC6004 · UPC 850084423031
Buy the X-Large

Watch it open and close on a cover lifter

Filmed at Southern Leisure Spas & Wellness in Texas, one of our authorized showrooms: the AIRCAP 1 folds back onto a standard cover lifter and closes again. It works with many manual cover lifters: see which lifters work, or ask us about yours.

Why the X-Large fits the Californian

The AIRCAP 1™ comes in six sizes covering square spas from 77" to 94". Each size is built to overhang its band slightly — that is how a spa cover is meant to sit — so the X-Large, which fits cabinets 92"–94", covers the Californian's 91.5" x 91.5" shell with the right overhang once that measurement is rounded up to 92", as a cover size always is.

At 91.5" the Californian sits just under the X-Large's 92"–94" range and rounds up into it. A cover has to overhang the shell, never stop short of it, so the rule is always to round up. Within Dimension One Spas, the Californian shares that 91.5" x 91.5" cabinet with Venture — same footprint, same cover. The 13 Dimension One Spas models we fit sit on 4 footprints, and the Californian is on number 3 of 4 from the smallest; together they span 2 of the six AIRCAP 1 sizes.

Cabinet dimensions can change between model years. Before ordering, measure your Californian at its widest point across the top, in both directions, including any acrylic lip that overhangs the cabinet — the SureFit™ guide walks through it in two measurements. If a figure you have found elsewhere is larger than ours, an overhanging lip is the usual reason. If your spa measures between two sizes, round up.

A 91.5" x 91.5" footprint rounds up to 92" × 92", and every spa we list at that measurement is on one page: hot tubs that take a 92" × 92" cover — the same AIRCAP 1™ X-Large, at the same price.

How the AIRCAP 1™ is built

Instead of a rigid foam core wrapped in vinyl, the AIRCAP 1™ uses welded drop-stitch construction: a sealed air chamber with no foam to absorb water, so it does not become the waterlogged two-person lift that ends most foam covers. More on how it insulates, how it holds up, and why it is foam-free — or estimate what your current foam cover weighs.

What customers are saying

Awesome product, my kids don’t complain about the cover anymore…
— Neil · Verified buyer
01 / 09

Thoughtfully engineered

Built to solve the
problems of foam.

Three practical reasons to rethink your next hot tub cover.

Water-resistant & lightweight

AirLoc™ panels have no foam core to soak up water, so the cover weighs the same out of the box and years later: 35–40 lb, depending on size.

Learn about water resistance

Consistent insulation

The sealed AirLoc™ air core has nothing in it to absorb water, so its insulation stays consistent for the life of the cover.

See how AIRCAP insulates

Replaceable skirt system

Three ZipTech™ skirt lengths come in the box, and a worn or damaged skirt can be replaced on its own, without replacing the whole cover.

See how ZipTech works

Every detail matters

Purchase with confidence.

30-day returns

Fits or we make it right. Wrong size or changed your mind? Swap it or return it within 30 days of delivery. We send a prepaid return label and there’s no restocking fee. Covers must come back in like-new condition with all parts. Bought from an authorized retailer? That retailer’s return policy applies.

How the fit guarantee works

3-year limited warranty

Backed by a three-year limited warranty against manufacturing defects.

Warranty details

Fit assistance

Use Spa Fitter™ or SureFit™, or contact us before you order and we will confirm your size.

Get fit help

Dimension One Spas Californian cover: common questions

Need help? Contact thrml. to confirm your fit before you order.

What size hot tub cover fits the Dimension One Spas Californian?

The Dimension One Spas Californian takes the AIRCAP 1 X-Large, which fits square hot tubs measuring 92"–94" across. The Californian's cabinet measures 91.5" x 91.5", which rounds up to 92 inches — the bottom of that band. Between two sizes you always round up, because an undersized cover will not seal along the edges. Measure your spa side to side across the top of the cabinet to confirm before ordering.

Will the AIRCAP 1 fit a Dimension One Spas Californian?

Yes — the Californian's 91.5" x 91.5" square cabinet rounds up to 92 inches, the bottom of the AIRCAP 1 X-Large's 92"–94" range, and the ZipTech modular skirt system ships with three skirt lengths so the drop over the cabinet adjusts without a custom order. Cabinet sizes can change between model years, so confirm with two quick measurements.

How much does a replacement cover for the Dimension One Spas Californian cost?

The AIRCAP 1 costs $1,195 in every size, including the pump, three ZipTech skirt lengths, and tie-down straps, with free US shipping and 30-day returns. Unlike a foam cover it has no foam core to waterlog, so it stays at its original 35–40 lb weight for life.

How heavy is a replacement cover for the Dimension One Spas Californian?

The AIRCAP 1 X-Large weighs 35–40 lb and keeps that weight permanently — its sealed drop-stitch air core cannot absorb water. A foam cover starts at 40–75 lb and gains weight as the foam saturates.

13 Dimension One Spas models

Every Dimension One Spas model we fit

All Dimension One Spas models in the Spa Fitter

ModelCabinetAIRCAP 1™
AIRCAP 1™ Small · fits 83"–85"
Aurora (Aurora II, Aurora HP, Aurora XLT) 84" x 84" Small
Breeze 83" x 83" Small
Dream 83" x 83" Small
Nautique 84" x 84" Small
Sojourn (Sojourn HP) 84" x 84" Small
Wayfarer 83" x 83" Small
AIRCAP 1™ X-Large · fits 92"–94"
Californian (this page) 91.5" x 91.5" X-Large
Chairman (Chairman II) 92" x 92" X-Large
Diplomat 92" x 92" X-Large
Latitude 92" x 92" X-Large
Meridian 92" x 92" X-Large
Nautilus 92" x 92" X-Large
Venture 91.5" x 91.5" X-Large same cover as the Californian

Your cover. Your way.

Not the Californian?

The Spa Fitter matches the current models of every major brand to the right AIRCAP 1™ — or measure any square spa with SureFit™.

Prefer to shop locally? Find one of 100+ showrooms.

Available in over 120 authorized hot tub showrooms across 34 states.