Spa Fitter

Hot Spring Spas Vanguard NXT Replacement Cover

The Hot Spring Spas Vanguard NXT takes the AIRCAP 1™ Medium — a foam-free replacement hot tub cover for square spas 86"–88". The Vanguard NXT's cabinet measures 87" x 87", inside the Medium's range. The cover weighs 35–40 lb for life, costs $1,195, is engineered to comply with ASTM F1346-23, and carries a 3-year limited warranty.

Top-down view of the Hot Spring Spas Vanguard NXT hot tub — 87" x 87" square cabinet
Hot Spring Spas Vanguard NXT, seen from above — a 87" x 87" square cabinet.
Spa cabinet87" x 87"
AIRCAP 1™ sizeMedium fits 86"–88"
Cover weight35–40 lb — constant for life
Price$1,195, free US shipping
SkirtZiptech™ modular, three lengths included
SafetyEngineered to comply with ASTM F1346-23
Warranty3-year limited warranty
AIRCAP 1™ — the Lightweight Hot Tub Cover by thrml. — fitted on a hot tub on a paved backyard patio at sunset, beside a fire pit
The cover you’d order AIRCAP 1™ Medium (Fits 86"-88" Spas) Deep Grey™ $1,195 — free US shippingSKU AC6002 · UPC 850084423017

Why the Medium fits the Vanguard NXT

The AIRCAP 1™ comes in six sizes covering square spas from 77" to 94". Each size is built to overhang its band slightly — that is how a spa cover is meant to sit — so the Medium, which fits cabinets 86"–88", covers the Vanguard NXT's 87" x 87" shell with the right overhang.

At 87" the Vanguard NXT sits mid-band in the Medium's 86"–88" range, 1" off the bottom and 1" off the top. Within Hot Spring Spas, the Vanguard NXT shares that 87" x 87" cabinet with Aria, Aria NXT and Vanguard — same footprint, same cover. Hot Spring Spas builds the 15 models we fit on 6 footprints, and the Vanguard NXT is on number 5 of 6 from the smallest; the line spans 5 of the six AIRCAP 1 sizes.

Cabinet dimensions can change between model years. Before ordering, measure your Vanguard NXT at its widest point across the top, in both directions, including any acrylic lip that overhangs the cabinet — the SureFit™ guide walks through it in two measurements. If a figure you have found elsewhere is larger than ours, an overhanging lip is the usual reason. If your spa measures between two sizes, round up.

Every spa in our catalogue that measures 87" x 87" is on one page: hot tubs that take an 87" × 87" cover — the same AIRCAP 1™ Medium, at the same price.

How the AIRCAP 1™ is built

Instead of a rigid foam core wrapped in vinyl, the AIRCAP 1™ uses welded drop-stitch construction: a sealed air chamber with no foam to absorb water, so it does not become the waterlogged two-person lift that ends most foam covers. More on how it insulates, how it holds up, and why it is foam-free — or estimate what your current foam cover weighs.

Every Hot Spring Spas model we fit

ModelCabinetAIRCAP 1™
Excursion 78" x 78" XX-Small
Monterey 78" x 78" XX-Small
Beam 80" x 80" X-Small
Bolt 80" x 80" X-Small
Pace 82" x 82" X-Small
Flair 84" x 84" Small
Flash 84" x 84" Small
Relay 84" x 84" Small
Rhythm 84" x 84" Small
Aria 87" x 87" Medium same cover as the Vanguard NXT
Aria NXT 87" x 87" Medium same cover as the Vanguard NXT
Vanguard 87" x 87" Medium same cover as the Vanguard NXT
Vanguard NXT (this page) 87" x 87" Medium
Pulse 89" x 89" Large
Tempo 89" x 89" Large

All Hot Spring Spas models in the Spa Fitter

Hot Spring Spas Vanguard NXT cover: common questions

What size hot tub cover fits the Hot Spring Spas Vanguard NXT?

The Hot Spring Spas Vanguard NXT takes the AIRCAP 1 Medium, which fits square hot tubs measuring 86"–88" across. The Vanguard NXT's cabinet measures 87" x 87", inside that band. Measure your spa side to side across the top of the cabinet to confirm before ordering.

Will the AIRCAP 1 fit a Hot Spring Spas Vanguard NXT?

Yes — the Vanguard NXT's 87" x 87" square cabinet falls in the AIRCAP 1 Medium's 86"–88" range, and the Ziptech modular skirt system ships with three skirt lengths so the drop over the cabinet adjusts without a custom order. Cabinet sizes can change between model years, so confirm with two quick measurements.

How much does a replacement cover for the Hot Spring Spas Vanguard NXT cost?

The AIRCAP 1 costs $1,195 in every size, including the pump, three Ziptech skirt lengths, and tie-down straps, with free US shipping and 30-day returns. Unlike a foam cover it has no foam core to waterlog, so it stays at its original 35–40 lb weight for life.

How heavy is a replacement cover for the Hot Spring Spas Vanguard NXT?

The AIRCAP 1 Medium weighs 35–40 lb and keeps that weight permanently — its sealed drop-stitch air core cannot absorb water. A foam cover starts at 40–75 lb and gains weight as the foam saturates.

Not a Vanguard NXT?

The Spa Fitter matches the current models of every major brand to the right AIRCAP 1™ — or measure any square spa with SureFit™.